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Consulting Activities  - Pipeline Failure Prediction

Predicting Pipeline Failures

Rosalind Miller1, Ian Saunders2, Graham Constantine3,
Alan Veevers and Sarah Israel5.

 

Introduction and Aim:

Most urban areas of Australia have a significant proportion of aging, deteriorating water pipes, with 15% being more than 50 years old. These underground assets represent an enormous investment by water authorities.

Photo courtesy of Advertiser Newspapers Limited
A soluble method for the prediction of future numbers of failures has many applications and benefits to asset managers. Mathematical models have potential use in formulating both short and long-term planning decisions on maintenance and replacement strategies.

Model:

The asset failure rate has been modelled using a Weibull process. The predicted number of bursts E(Ni)  for the i th asset with length l km and age since construction of t years is given by E(Ni)=liqi(tib). The parameters to be determined in this model are the shape parameter b and the vector of coefficients a which appear in the model through the scale parameter, qi = eaTxi. The xi consist of explanatory variables, which can include asset material, size and pressure, soil type and the amount of overhead traffic. The shape parameter is assumed to be constant for all assets.

 

Method:

Historic failure data is required to fit the model. Typically computerised failure records are limited to recent years, giving rise to the need to satisfactorily handle truncated data for assets with failures before the commencement of the data collection. The above model can be modified to account for truncated data by replacing tib  by t2ib - t1ib  where t2i  is the age of the asset since construction and t1i is the age of the asset since commencement of data collection. The maximum likelihood estimates of the parameters a and b are obtained by an iterative procedure, alternately fitting a generalised linear model for a, then using the bisection method to determine b . The shape parameter typically lies between 1 and 3.

Results:

Actual and predicted failure numbers from the model are compared in Figure 1.    The solid line is the predicted number of failures from the model, plotted against time. The points are the actual numbers of failures for the years indicated

The predicted results include amendment for replaced assets. For this data set, the optimum value of b was found to be 2.3. The model has already been successfully used on data from Australian Water Authorities.

Predictions:

A key issue for water authorities is the ongoing maintenance of their assets. The model gives predictions of the pattern of failures and hence of the associated repair costs. It also identifies those assets most at risk of failure and so can be used to determine an optimal strategy of replacement. The assets are ranked according to their value of dE(N)/dt. On this criterion the worst k km are replaced each year. Figure 2 indicates the number of failures resulting from a strategy of annual replacement of the worst 0 to 4 km of assets for the same data as shown in figure 1.

Acknowledgements

This work has been done in collaboration with John Darroch (formerly Flinders University of SA).

Main Contact

This model is currently being updated by Alan Veevers.

Contact: Alan Veevers   Ph: +61-(0)3-9545-8019   Fax: +61-(0)3-9545-8080

 

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last updated June 14, 2002 12:10 PM
Bert.deBoer@cmis.csiro.au

 

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