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Decision Technologies
STATISTICAL SERVICES FOR MULTISTAGE PRODUCTION PROCESSES

We offer research-backed statistical services to manufacturing and production facilities that use multistage batch and continuous production processes.

Our services enable the analysis of data using effective and economical sampling strategies and state-of-the-art experimental design techniques.

In a multistage process, the final output is the culmination of a number of stages. Often, upstream production defects are felt further downstream in the production process. Production problems - such as process not performing consistently over time, not achieving desired specifications within acceptable levels of variation, or defects that show up in downstream stages - can occur at any stage of the process.

To solve production problems, it is necessary to gather information on each stage of the process as well as to evaluate output characteristics.

CSIRO's statisticians can develop sampling strategies to generate suitable and reliable data at all stages of a multistage process, allowing problem stages to be identified. CSIRO can then assist manufacturers to design experiments, either on-line or off-line, to pinpoint the factors that contribute to the problem.

Through further capabilities in statistical modelling and data analysis, CSIRO's methodologies also enable evaluation of:

  • The variation structure of the data at different stages
  • The cross co-variation and correlation structure of the characteristics of the material at different stages covering input, throughput and output material or product.

Case Study: Production of titanium dioxide

Production of titanium dioxide from raw ilmenite requires a number of stages: reduction, aeration, acid leaching and drying. CSIRO statisticians helped solve a processing problem for a company when their output did not conform to pre-specified impurity limits. By applying an appropriate sampling strategy, CSIRO scientists were able to identify the problematic stage of the process. This resulted in an upgrade of the process, also assisted by CSIRO, which has resulted in reliable production of product of desired grade.

Contact

Mr Andrew Dingjan
Business Development Manager
Phone: 61 3 9545 8040
Fax: 61 3 9545 8080
Email: Andrew.Dingjan@csiro.au
 

 

 

Last updated 17/09/2010 Communicators@cmis.csiro.au

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