Stresses in the Drying of Food Doughs

In the last two decades, a number of papers have been published presenting experimental results about various aspects of the processes occurring during the drying of food doughs and, in particular, pasta and noodles. The purpose of the current research is to indicate how these results can be combined and re-interpreted to construct a conceptual four-phase model of the drying of pasta. In addition, it is shown how each of the four phases can be related to four phases in the movement of free and bonded water, as drying progresses.

This conceptual model yields a framework in which the construction of comprehensive mathematical models of the drying can be undertaken in the future. Such a four-phase model is consistent with circumstantial evidence in classical texts describing the various phases in the industrial drying of biomaterials, though most texts only identify three phases because they lump the initial evaporation of surface moisture with the subsequent saturated drying.

One is led to the conclusion that, historically, the drying of pasta has been more art than science, and that the traditional concept of a “three phases drying” process has evolved by trial-and-error. Recent publications can be seen to provide a more formal scientific basis for the existence of the mentioned four phases. From the context of manufacturing high quality pasta rapidly (in high or ultra-high temperature dryers), a key question concerns how one should model the stresses generated in food doughs as the drying progresses through the four phases.

The starting point for the research being performed in the Mathematical Modelling of Industrial Processes group in CSIRO Mathematical and Information Sciences is the assumption that it is the porosity within the pasta, along with the nature and amount of free and bonded water, that determines how a pasta will react to a give drying scenario. It has led to the formulation of models for each of the four phases in terms of the movement of the free and bonded water in the pasta, as the drying progresses. A summary of this approach can be found in the attached "poster".
 

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